Customer blanket orders

Both of you are correct in that it should be a business process which is
handled before the order is even entered into the system. ISO calls that
contract review. Negotiate the contract with the customer (or in reverse
with purchasing, the supplier) prior to recoding the sale or purchase.



From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf
Of Rob Bucek
Sent: Wednesday, August 05, 2009 12:52 PM
To: vantage@yahoogroups.com
Subject: RE: [Vantage] customer blanket orders





Well said Rob, that's a much more articulate response of what I was
thinking earlier but was reluctant to get into, and that's business
policy. We establish those expectations right from the start. Win/Win
is the key or long term the relationship will sour when one party or the
other gets stuck with obsolete inventory. That's really what its all
about. The effort to minimize liability for both parties. The solution
really shouldn't start at the software level..

Rob Bucek

Manufacturing Engineer

PH: (715) 284-5376 ext 3111

FAX: (715)284-4084

<http://www.dsmfg.com/>

(Click the logo to view our site) <http://www.dsmfg.com/>

From: vantage@yahoogroups.com <mailto:vantage%40yahoogroups.com>
[mailto:vantage@yahoogroups.com <mailto:vantage%40yahoogroups.com> ] On
Behalf
Of Robert Brown
Sent: Wednesday, August 05, 2009 10:05 AM
To: vantage@yahoogroups.com <mailto:vantage%40yahoogroups.com>
Subject: Re: [Vantage] customer blanket orders

This is no different than what buyers need to do when they set up long
term purchasing agreements with vendors (for things with extremely long
cycle times like forging & casting mill products - where playing the
exchange rate & even the ever cycling materials base cost & metals
surcharge game also drive companies to 'lock in' purchasing commitments
much longer than they otherwise would care to).

You have to set up a 'win-win' contract with flexible terms both
companies can live with.

You don't want to get stuck with pre-purchased materials with the
unfirmed balance of your dirving sales order being endlessly pushed out.
The customer doesn't want to eventually be held accountable to the legal
binding agreement of their PO to you (and your confirmed terms of the
sales order) & forced to (eventually) take some large lump of un-needed
product.

There is always a happy (enough) median to be found to protect both
sides (whether that be scaled pre-negotiated L/Ts based on customer firm
release notification of actual qty's firmly rq'd, or some precommitment
for you to stock "X" qty of raw material for "X" days - and then they
have to take it, or prepay some % of the value, % variance to forecast
that allow both sides to renegotiate aspects of the agreement under
certain conditionsietc., etc,.).

It's not a system thing... It's a business 101 contract terms
negotiation issue that you can THEN get the system to reflect any number
of ways (as some of the excellent suggestions in this thread have
shown).

Rob Brown

________________________________
From: CharlieSmith <CSmith@...
<mailto:CSmith%40vistaconsultant.com>
<mailto:CSmith%40vistaconsultant.com> >
To: vantage@yahoogroups.com <mailto:vantage%40yahoogroups.com>
<mailto:vantage%40yahoogroups.com>
Sent: Wednesday, August 5, 2009 12:11:42 AM
Subject: RE: [Vantage] customer blanket orders

Actually, that would be the best way to do it. Create the order with the
unfirm amount. Add a new firm release line item for each customer
release, ship from stock and build to stock levels. When adding each
release, you reduce the balance due on the unfirm release.

The other thing would be to ask for a forecast if possible. Once you
have run that part for a while, you will get some kind of track record
for it.

Charlie Smith

Smith Business Services / 2W Technologies LLC

www.vistaconsultant .com <http://www.vistaconsultant.com/> /
www.2WTech.com

From: vantage@yahoogroups .com [mailto:vantage@yahoogroups .com] On
Behalf
Of bking521
Sent: Monday, August 03, 2009 12:27 PM
To: vantage@yahoogroups .com
Subject: [Vantage] customer blanket orders

We have a large customer that will place 12 month blanket orders with us
and their expectation is we ship same upon notification with specific
qtys. since we can't predict with certainty release dates or quantities
this is driving our materials guy crazy.

I'm thinking that entering a sales order for the full quantities,
leaving the 1st release unfirm and enter shipping releases as requested
by the customer is the way to go on the demand side; and on the supply
side just keep a min on hand set to appropriate levels.

Is anyone doing something different that has proven to be effective?

Thanks for your time,

Bill

[Non-text portions of this message have been removed]

[Non-text portions of this message have been removed]

[Non-text portions of this message have been removed]





[Non-text portions of this message have been removed]
We have a large customer that will place 12 month blanket orders with us and their expectation is we ship same upon notification with specific qtys. since we can't predict with certainty release dates or quantities this is driving our materials guy crazy.

I'm thinking that entering a sales order for the full quantities, leaving the 1st release unfirm and enter shipping releases as requested by the customer is the way to go on the demand side; and on the supply side just keep a min on hand set to appropriate levels.

Is anyone doing something different that has proven to be effective?

Thanks for your time,

Bill
We have the same problem and have been scheduling unknown releases to
ship on 12/12/2012 then pulling them in as needed. We find this barely
works since material requirements are not there until the pull-in
occurs. Basically it only accomplishes getting the order on the
books/backlog and not much else. And of course, if the Mayans are not
right about the world ending in 2012, we will have to reschedule them
all over again in three years J







From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf
Of bking521
Sent: Monday, August 03, 2009 11:27 AM
To: vantage@yahoogroups.com
Subject: [Vantage] customer blanket orders





We have a large customer that will place 12 month blanket orders with us
and their expectation is we ship same upon notification with specific
qtys. since we can't predict with certainty release dates or quantities
this is driving our materials guy crazy.

I'm thinking that entering a sales order for the full quantities,
leaving the 1st release unfirm and enter shipping releases as requested
by the customer is the way to go on the demand side; and on the supply
side just keep a min on hand set to appropriate levels.

Is anyone doing something different that has proven to be effective?

Thanks for your time,

Bill





[Non-text portions of this message have been removed]
We also are scheduling unknown releases far into the future then pulling them in when we get a firm ship date from customer. Â Â Â Anybody out there have a better solution to this situation?
Chris

--- On Mon, 8/3/09, Randy Weber <rweber@...> wrote:

From: Randy Weber <rweber@...>
Subject: RE: [Vantage] customer blanket orders
To: vantage@yahoogroups.com
Date: Monday, August 3, 2009, 4:54 PM













Â





We have the same problem and have been scheduling unknown releases to

ship on 12/12/2012 then pulling them in as needed. We find this barely

works since material requirements are not there until the pull-in

occurs. Basically it only accomplishes getting the order on the

books/backlog and not much else. And of course, if the Mayans are not

right about the world ending in 2012, we will have to reschedule them

all over again in three years J



From: vantage@yahoogroups .com [mailto:vantage@yahoogroups .com] On Behalf

Of bking521

Sent: Monday, August 03, 2009 11:27 AM

To: vantage@yahoogroups .com

Subject: [Vantage] customer blanket orders



We have a large customer that will place 12 month blanket orders with us

and their expectation is we ship same upon notification with specific

qtys. since we can't predict with certainty release dates or quantities

this is driving our materials guy crazy.



I'm thinking that entering a sales order for the full quantities,

leaving the 1st release unfirm and enter shipping releases as requested

by the customer is the way to go on the demand side; and on the supply

side just keep a min on hand set to appropriate levels.



Is anyone doing something different that has proven to be effective?



Thanks for your time,



Bill



[Non-text portions of this message have been removed]




































[Non-text portions of this message have been removed]
Do you ship from stock or are these make direct orders? Do you have
lead times established with this customer?



Rob Bucek

Manufacturing Engineer

PH: (715) 284-5376 ext 3111

FAX: (715)284-4084

<http://www.dsmfg.com/>

(Click the logo to view our site) <http://www.dsmfg.com/>





From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf
Of xorone
Sent: Tuesday, August 04, 2009 1:47 PM
To: vantage@yahoogroups.com
Subject: RE: [Vantage] customer blanket orders





We also are scheduling unknown releases far into the future then pulling
them in when we get a firm ship date from customer. Anybody out
there have a better solution to this situation?
Chris

--- On Mon, 8/3/09, Randy Weber <rweber@...
<mailto:rweber%40tlcelectronics.com> > wrote:

From: Randy Weber <rweber@...
<mailto:rweber%40tlcelectronics.com> >
Subject: RE: [Vantage] customer blanket orders
To: vantage@yahoogroups.com <mailto:vantage%40yahoogroups.com>
Date: Monday, August 3, 2009, 4:54 PM



We have the same problem and have been scheduling unknown releases to

ship on 12/12/2012 then pulling them in as needed. We find this barely

works since material requirements are not there until the pull-in

occurs. Basically it only accomplishes getting the order on the

books/backlog and not much else. And of course, if the Mayans are not

right about the world ending in 2012, we will have to reschedule them

all over again in three years J

From: vantage@yahoogroups .com [mailto:vantage@yahoogroups .com] On
Behalf

Of bking521

Sent: Monday, August 03, 2009 11:27 AM

To: vantage@yahoogroups .com

Subject: [Vantage] customer blanket orders

We have a large customer that will place 12 month blanket orders with us

and their expectation is we ship same upon notification with specific

qtys. since we can't predict with certainty release dates or quantities

this is driving our materials guy crazy.

I'm thinking that entering a sales order for the full quantities,

leaving the 1st release unfirm and enter shipping releases as requested

by the customer is the way to go on the demand side; and on the supply

side just keep a min on hand set to appropriate levels.

Is anyone doing something different that has proven to be effective?

Thanks for your time,

Bill

[Non-text portions of this message have been removed]















[Non-text portions of this message have been removed]





[Non-text portions of this message have been removed]
Lead times are already established, these are make direct orders.

--- On Tue, 8/4/09, Rob Bucek <rbucek@...> wrote:

From: Rob Bucek <rbucek@...>
Subject: RE: [Vantage] customer blanket orders
To: vantage@yahoogroups.com
Date: Tuesday, August 4, 2009, 2:52 PM













Â





Do you ship from stock or are these make direct orders? Do you have

lead times established with this customer?



Rob Bucek



Manufacturing Engineer



PH: (715) 284-5376 ext 3111



FAX: (715)284-4084



<http://www.dsmfg com/>



(Click the logo to view our site) <http://www.dsmfg com/>



From: vantage@yahoogroups .com [mailto:vantage@yahoogroups .com] On Behalf

Of xorone

Sent: Tuesday, August 04, 2009 1:47 PM

To: vantage@yahoogroups .com

Subject: RE: [Vantage] customer blanket orders



We also are scheduling unknown releases far into the future then pulling

them in when we get a firm ship date from customer. Anybody out

there have a better solution to this situation?

Chris



--- On Mon, 8/3/09, Randy Weber <rweber@tlcelectroni cs.com

<mailto:rweber% 40tlcelectronics .com> > wrote:



From: Randy Weber <rweber@tlcelectroni cs.com

<mailto:rweber% 40tlcelectronics .com> >

Subject: RE: [Vantage] customer blanket orders

To: vantage@yahoogroups .com <mailto:vantage% 40yahoogroups. com>

Date: Monday, August 3, 2009, 4:54 PM



We have the same problem and have been scheduling unknown releases to



ship on 12/12/2012 then pulling them in as needed. We find this barely



works since material requirements are not there until the pull-in



occurs. Basically it only accomplishes getting the order on the



books/backlog and not much else. And of course, if the Mayans are not



right about the world ending in 2012, we will have to reschedule them



all over again in three years J



From: vantage@yahoogroups .com [mailto:vantage@ yahoogroups .com] On

Behalf



Of bking521



Sent: Monday, August 03, 2009 11:27 AM



To: vantage@yahoogroups .com



Subject: [Vantage] customer blanket orders



We have a large customer that will place 12 month blanket orders with us



and their expectation is we ship same upon notification with specific



qtys. since we can't predict with certainty release dates or quantities



this is driving our materials guy crazy.



I'm thinking that entering a sales order for the full quantities,



leaving the 1st release unfirm and enter shipping releases as requested



by the customer is the way to go on the demand side; and on the supply



side just keep a min on hand set to appropriate levels.



Is anyone doing something different that has proven to be effective?



Thanks for your time,



Bill



[Non-text portions of this message have been removed]



[Non-text portions of this message have been removed]



[Non-text portions of this message have been removed]




































[Non-text portions of this message have been removed]
If you have a different lead time window established with your customer
for purposes of material commitments (as material lead times could
potentially exceed that of the firm window of the part itself) you could
use the forecast and dump requirements into that. MRP will suggest jobs
for forecasted parts as well as purchase suggestions.



We do a dump and reload every week with our MRP run and have done
several customizations so we can easily see what suggestions and jobs
are due to firm orders and forecast. This ensures we don't release
forecast jobs, and that purchasing then can see through time phase
requirements everything that is firm or forecasted (embedded dashboard).
The other nice thing we like about this is that we get some visibility
to work center loads out into the future to help us maintain proper
staffing levels and work center availability.



This has been working well for us.



We then use service connect to load firm orders into Vantage.



This is all to manage a larger customer that uses blanket orders that
will float around by required date, ship to location and in quantity.
We deal with a 4 to 6 week firm window that varies on a part by part
basis.



Rob Bucek

Manufacturing Engineer

PH: (715) 284-5376 ext 3111

FAX: (715)284-4084

<http://www.dsmfg.com/>

(Click the logo to view our site) <http://www.dsmfg.com/>





From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf
Of xorone
Sent: Tuesday, August 04, 2009 1:57 PM
To: vantage@yahoogroups.com
Subject: RE: [Vantage] customer blanket orders





Lead times are already established, these are make direct orders.

--- On Tue, 8/4/09, Rob Bucek <rbucek@...
<mailto:rbucek%40dsmfg.com> > wrote:

From: Rob Bucek <rbucek@... <mailto:rbucek%40dsmfg.com> >
Subject: RE: [Vantage] customer blanket orders
To: vantage@yahoogroups.com <mailto:vantage%40yahoogroups.com>
Date: Tuesday, August 4, 2009, 2:52 PM



Do you ship from stock or are these make direct orders? Do you have

lead times established with this customer?

Rob Bucek

Manufacturing Engineer

PH: (715) 284-5376 ext 3111

FAX: (715)284-4084

<http://www.dsmfg com/>

(Click the logo to view our site) <http://www.dsmfg com/>

From: vantage@yahoogroups .com [mailto:vantage@yahoogroups .com] On
Behalf

Of xorone

Sent: Tuesday, August 04, 2009 1:47 PM

To: vantage@yahoogroups .com

Subject: RE: [Vantage] customer blanket orders

We also are scheduling unknown releases far into the future then pulling

them in when we get a firm ship date from customer. Anybody out

there have a better solution to this situation?

Chris

--- On Mon, 8/3/09, Randy Weber <rweber@tlcelectroni cs.com

<mailto:rweber% 40tlcelectronics .com> > wrote:

From: Randy Weber <rweber@tlcelectroni cs.com

<mailto:rweber% 40tlcelectronics .com> >

Subject: RE: [Vantage] customer blanket orders

To: vantage@yahoogroups .com <mailto:vantage% 40yahoogroups. com>

Date: Monday, August 3, 2009, 4:54 PM

We have the same problem and have been scheduling unknown releases to

ship on 12/12/2012 then pulling them in as needed. We find this barely

works since material requirements are not there until the pull-in

occurs. Basically it only accomplishes getting the order on the

books/backlog and not much else. And of course, if the Mayans are not

right about the world ending in 2012, we will have to reschedule them

all over again in three years J

From: vantage@yahoogroups .com [mailto:vantage@ yahoogroups .com] On

Behalf

Of bking521

Sent: Monday, August 03, 2009 11:27 AM

To: vantage@yahoogroups .com

Subject: [Vantage] customer blanket orders

We have a large customer that will place 12 month blanket orders with us

and their expectation is we ship same upon notification with specific

qtys. since we can't predict with certainty release dates or quantities

this is driving our materials guy crazy.

I'm thinking that entering a sales order for the full quantities,

leaving the 1st release unfirm and enter shipping releases as requested

by the customer is the way to go on the demand side; and on the supply

side just keep a min on hand set to appropriate levels.

Is anyone doing something different that has proven to be effective?

Thanks for your time,

Bill

[Non-text portions of this message have been removed]

[Non-text portions of this message have been removed]

[Non-text portions of this message have been removed]















[Non-text portions of this message have been removed]





[Non-text portions of this message have been removed]
Actually, that would be the best way to do it. Create the order with the
unfirm amount. Add a new firm release line item for each customer
release, ship from stock and build to stock levels. When adding each
release, you reduce the balance due on the unfirm release.

The other thing would be to ask for a forecast if possible. Once you
have run that part for a while, you will get some kind of track record
for it.



Charlie Smith

Smith Business Services / 2W Technologies LLC

www.vistaconsultant.com <http://www.vistaconsultant.com/> /
www.2WTech.com









From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf
Of bking521
Sent: Monday, August 03, 2009 12:27 PM
To: vantage@yahoogroups.com
Subject: [Vantage] customer blanket orders





We have a large customer that will place 12 month blanket orders with us
and their expectation is we ship same upon notification with specific
qtys. since we can't predict with certainty release dates or quantities
this is driving our materials guy crazy.

I'm thinking that entering a sales order for the full quantities,
leaving the 1st release unfirm and enter shipping releases as requested
by the customer is the way to go on the demand side; and on the supply
side just keep a min on hand set to appropriate levels.

Is anyone doing something different that has proven to be effective?

Thanks for your time,

Bill





[Non-text portions of this message have been removed]
This is no different than what buyers need to do when they set up long term purchasing agreements with vendors (for things with extremely long cycle times like forging & casting mill products - where playing the exchange rate & even the ever cycling materials base cost & metals surcharge game also drive companies to 'lock in' purchasing commitments much longer than they otherwise would care to).

You have to set up a 'win-win' contract with flexible terms both companies can live with.

You don't want to get stuck with pre-purchased materials with the unfirmed balance of your dirving sales order being endlessly pushed out. The customer doesn't want to eventually be held accountable to the legal binding agreement of their PO to you (and your confirmed terms of the sales order) & forced to (eventually) take some large lump of un-needed product.

There is always a happy (enough) median to be found to protect both sides (whether that be scaled pre-negotiated L/Ts based on customer firm release notification of actual qty's firmly rq'd, or some precommitment for you to stock "X" qty of raw material for "X" days - and then they have to take it, or prepay some % of the value, % variance to forecast that allow both sides to renegotiate aspects of the agreement under certain conditionsietc., etc,.).

It's not a system thing... It's a business 101 contract terms negotiation issue that you can THEN get the system to reflect any number of ways (as some of the excellent suggestions in this thread have shown).

Rob BrownÂ




________________________________
From: CharlieSmith <CSmith@...>
To: vantage@yahoogroups.com
Sent: Wednesday, August 5, 2009 12:11:42 AM
Subject: RE: [Vantage] customer blanket orders

Â
Actually, that would be the best way to do it. Create the order with the
unfirm amount. Add a new firm release line item for each customer
release, ship from stock and build to stock levels. When adding each
release, you reduce the balance due on the unfirm release.

The other thing would be to ask for a forecast if possible. Once you
have run that part for a while, you will get some kind of track record
for it.

Charlie Smith

Smith Business Services / 2W Technologies LLC

www.vistaconsultant .com <http://www.vistaconsultant.com/> /
www.2WTech.com

From: vantage@yahoogroups .com [mailto:vantage@yahoogroups .com] On Behalf
Of bking521
Sent: Monday, August 03, 2009 12:27 PM
To: vantage@yahoogroups .com
Subject: [Vantage] customer blanket orders

We have a large customer that will place 12 month blanket orders with us
and their expectation is we ship same upon notification with specific
qtys. since we can't predict with certainty release dates or quantities
this is driving our materials guy crazy.

I'm thinking that entering a sales order for the full quantities,
leaving the 1st release unfirm and enter shipping releases as requested
by the customer is the way to go on the demand side; and on the supply
side just keep a min on hand set to appropriate levels.

Is anyone doing something different that has proven to be effective?

Thanks for your time,

Bill

[Non-text portions of this message have been removed]







[Non-text portions of this message have been removed]
Well said Rob, that's a much more articulate response of what I was
thinking earlier but was reluctant to get into, and that's business
policy. We establish those expectations right from the start. Win/Win
is the key or long term the relationship will sour when one party or the
other gets stuck with obsolete inventory. That's really what its all
about. The effort to minimize liability for both parties. The solution
really shouldn't start at the software level..



Rob Bucek

Manufacturing Engineer

PH: (715) 284-5376 ext 3111

FAX: (715)284-4084

<http://www.dsmfg.com/>

(Click the logo to view our site) <http://www.dsmfg.com/>





From: vantage@yahoogroups.com [mailto:vantage@yahoogroups.com] On Behalf
Of Robert Brown
Sent: Wednesday, August 05, 2009 10:05 AM
To: vantage@yahoogroups.com
Subject: Re: [Vantage] customer blanket orders





This is no different than what buyers need to do when they set up long
term purchasing agreements with vendors (for things with extremely long
cycle times like forging & casting mill products - where playing the
exchange rate & even the ever cycling materials base cost & metals
surcharge game also drive companies to 'lock in' purchasing commitments
much longer than they otherwise would care to).

You have to set up a 'win-win' contract with flexible terms both
companies can live with.

You don't want to get stuck with pre-purchased materials with the
unfirmed balance of your dirving sales order being endlessly pushed out.
The customer doesn't want to eventually be held accountable to the legal
binding agreement of their PO to you (and your confirmed terms of the
sales order) & forced to (eventually) take some large lump of un-needed
product.

There is always a happy (enough) median to be found to protect both
sides (whether that be scaled pre-negotiated L/Ts based on customer firm
release notification of actual qty's firmly rq'd, or some precommitment
for you to stock "X" qty of raw material for "X" days - and then they
have to take it, or prepay some % of the value, % variance to forecast
that allow both sides to renegotiate aspects of the agreement under
certain conditionsietc., etc,.).

It's not a system thing... It's a business 101 contract terms
negotiation issue that you can THEN get the system to reflect any number
of ways (as some of the excellent suggestions in this thread have
shown).

Rob Brown

________________________________
From: CharlieSmith <CSmith@...
<mailto:CSmith%40vistaconsultant.com> >
To: vantage@yahoogroups.com <mailto:vantage%40yahoogroups.com>
Sent: Wednesday, August 5, 2009 12:11:42 AM
Subject: RE: [Vantage] customer blanket orders


Actually, that would be the best way to do it. Create the order with the
unfirm amount. Add a new firm release line item for each customer
release, ship from stock and build to stock levels. When adding each
release, you reduce the balance due on the unfirm release.

The other thing would be to ask for a forecast if possible. Once you
have run that part for a while, you will get some kind of track record
for it.

Charlie Smith

Smith Business Services / 2W Technologies LLC

www.vistaconsultant .com <http://www.vistaconsultant.com/> /
www.2WTech.com

From: vantage@yahoogroups .com [mailto:vantage@yahoogroups .com] On
Behalf
Of bking521
Sent: Monday, August 03, 2009 12:27 PM
To: vantage@yahoogroups .com
Subject: [Vantage] customer blanket orders

We have a large customer that will place 12 month blanket orders with us
and their expectation is we ship same upon notification with specific
qtys. since we can't predict with certainty release dates or quantities
this is driving our materials guy crazy.

I'm thinking that entering a sales order for the full quantities,
leaving the 1st release unfirm and enter shipping releases as requested
by the customer is the way to go on the demand side; and on the supply
side just keep a min on hand set to appropriate levels.

Is anyone doing something different that has proven to be effective?

Thanks for your time,

Bill

[Non-text portions of this message have been removed]

[Non-text portions of this message have been removed]





[Non-text portions of this message have been removed]